Insulation and Jacketing for Industrial Facilities

Insulation is a vital component for industrial facilities and equipment. It conserves energy by reducing heat loss or gain, maintains process temperatures, protects personnel, and controls noise. 

RUS Industrial’s skilled team handles a wide range of thermal insulation and metal jacketing needs. We’ll work with you to plan and schedule your project, whether it’s new construction, maintenance, or a turnaround.

Install or upgrade your industrial insulation to save on operational cost, improve efficiency, and enhance safety. Contact us today to discuss your insulation requirements.

Industrial Insulation Applications 

Insulation is crucial for maintaining temperatures and preventing energy loss in many industrial systems, such as piping, towers, and drums. Certain types of equipment, such as boilers, also need insulation to maximize heat output and improve safety.

Generally, insulation is designed to meet one or more needs:

• Corrosion Protection Under Insulation (CUI) prevents corrosion that can occur on the surface of pipes and vessels underneath insulation.
• Heat Conservation Insulation limits excess heat loss or gain.
• Personal Protective Insulation helps protect workers from burns and extreme temperatures.
• Fireproof Insulation resists fire and prevents its spread.

Types of Industrial Insulation and Jacketing We Provide

To meet the diverse needs of our industrial customers, we offer a range of insulation solutions that can be tailored to your specific applications and performance requirements.

Insulating Materials

• Perlite Silicate: Made from volcanic rock, this insulation is good for high temperatures, resists fire, and absorbs sound.
• Calcium Silicate: Another high-temperature option, it’s strong, resists moisture, and helps prevent corrosion on pipes and equipment.
• Foamglas (hot and cold systems): Made of glass bubbles, it’s strong, waterproof, and works well in both hot and cold applications.
• Mineral Wool: Made from rock or slag, it’s good at insulating against both heat and sound, and it’s fire-resistant.
• Fiberglass: Made from glass fibers, it’s a common and affordable insulation choice that works well in many applications.
• Polyisocyanurate/Polyisocyanurate (hot and cold systems): A rigid foam board that’s good at insulating and resisting moisture, it can be used in both hot and cold situations.

Jacketing

Aluminum & stainless steel jacketing protects insulation from weather, damage, and chemicals. Aluminum is lightweight and resists corrosion, while stainless steel is even tougher and handles high temperatures better.

Thermal

Industrial thermal insulation frequently uses mineral wool, fiberglass, calcium silicate, and foam glass due to their specific temperature resistance, durability, and fireproofing properties.

Aerogel Insulation

Pyrogel: Ultra-thin, flexible blankets that provide exceptional thermal performance in high-temperature applications.

Cryogel: Lightweight and durable insulation designed for cryogenic systems, ensuring efficient operation in low-temperature applications.

Cryogenic Applications

Low-temp cryogenic applications (-459.6°F to 60°F) is used for liquefied natural gas (LNG) storage, cryogenic freezers, and certain chemical processes.

Intermediate-temp applications (61°F to 600°F) applies to a range of industrial processes, including hot water systems, steam lines, and many types of manufacturing equipment.

High-temp applications (601°F to 1500°F) is optimal for furnaces, kilns, and high-temperature reactors.

Removable Insulation (Hot & Cold Service)

Sewn: Durable and custom-fit removable insulation covers with sewn seams for a tight, weather-resistant seal, ideal for complex shapes and long-term use.

Hog Ring: A cost-effective and quick method for fastening removable insulation covers, using metal rings to secure the edges, suitable for simpler shapes and standard applications.

Prefab Hard Metal Covers (Low Temp & Cryogenic): Rigid, pre-fabricated metal covers designed for extreme low temperatures, offering superior protection and durability for cryogenic equipment and piping.

Soundproofing and Acoustic

Acoustic insulation in industrial settings uses mineral wool, fiberglass, acoustic foam panels, and barrier composites to absorb and block noise pollution.

Heavy Industrial Construction and Maintenance Expertise

With decades of experience in heavy industrial maintenance, RUS Industrial is your trusted partner for installing or upgrading the industrial insulation for your buildings and equipment. Contact us for a quote now.