Heavy industrial projects on the Texas Gulf Coast can be some of the most complex and difficult projects to complete successfully. One small misstep can result in cost overruns, extensive delays, and hazardous safety risks. By working with RUS Industrial, you can be confident that your project will yield optimal results and longevity.
Significant roadblocks and a vast array of problems can arise when constructing typical heavy industrial projects on-site from the ground up. Because of this, the future of industrial construction is undeniably shifting toward modular solutions. Modular construction for industrial projects is the practice of building aspects of a warehouse or other industrial facilities at a separate, off-site location before transferring them to the final destination as one unit. This can help improve construction quality, reduce expenses, and avoid deadline disruption.
Diving Into the Details: What is Modular Construction for Heavy Industrial Projects?
Besides completing the project off-site, several key factors make modular construction ideal for a variety of heavy-duty construction projects. First off, the prefabrication element can be integral for quality control. In many cases, construction sites can have major shifts at any given moment, including things like crews, equipment, or—especially on the Texas Gulf Coast—weather conditions. By working in a controlled environment, your construction project can avoid any delays that are out of your control, making the entire process seamless and efficient.
Prefabrication can also help resolve more niche issues within the industrial construction industry. For heavy industrial construction projects, skids are some of the most common modular components. A skid contains a self-contained unit, or framework, that can support components of the rest of the system – this could mean piping or other control systems. Examples of this could include:
- Oil and gas structures: The oil and gas industry uses modular construction for meter skids, which contain flow meters and valves for precise measurements. In this industry, precision is important – it is crucial for maintaining safety and efficiency. By using modular construction, you can ensure accuracy for every piece of the building puzzle.
- Mining industry projects: For heavy industrial construction within the mining industry, a typical modular build includes a conveyor system. This means sections of conveyors and the structures they require for support can be prefabricated off-site. Along with prefabrication, they can also include a water treatment skid or modular crushing circuit, both powerful tools for the mining industry.
- Power generation buildings: New substations play a vital role in the electrical grid and require a climate-controlled building to house the system, including relay panels, control systems, and communication equipment. Modular components of these projects include pre-engineered energy houses that can be built off-site as a complete unit.
Benefits of Modular Construction for Heavy Industrial Projects
In any type of heavy industrial construction project, there are two primary goals for the project: efficiency and safety. Traditional build processes can require a compromise on both sides, but modular construction can help improve both long-term results and safety for your crew. At RUS Industrial, we are experts in all things related to heavy industrial construction. We understand the intricacies of these projects and can help you not just reach your goals, but exceed them using our prefabrication and modular construction tactics.
When you choose off-site construction for key aspects of your industrial construction project, the benefits are vast. First, the biggest positive impact is found in its quality control contributions. On a construction site, there can be a large variety of factors that can impact your project and timeline. By building things like skids and frames in a controlled environment, you can improve quality control and end up with a more consistent, reliable build, regardless of weather or external conditions on the site.
Improved safety is another benefit of modular construction for heavy industrial projects. All construction sites have inherent risks, but large-scale, highly dynamic environments like industrial construction sites are more hazardous due to heavy machinery, potentially toxic materials, and high heights. When our team fabricates units for your project in our manufacturing warehouse, you can sleep well knowing your team is safe from the beginning to the end of the job.
Lastly, modular construction is crucial for reducing needless construction waste. By shrinking the size of your site to a warehouse, you can reduce the packaging, excess materials, and scraps creating clutter and chaos within the space. Along with that, having debris in your construction area can result in better builds, more accuracy, and cleaner results. This leads to simple transfers and highly durable products.
How Do I Know if Modular Construction is Right for My Project?
Not every heavy industrial construction build is right for modular construction, but the majority can benefit from it. Key things to consider when deciding if modular construction is right for your project include:
- What is the primary function of the structure?
- What kind of conditions will it be facing? Including things like weather, temperature, and soil conditions.
- What type of transportation concerns could you be dealing with in terms of equipment and crew?
In many cases, sites can be difficult to maneuver, making modular, off-site construction a valuable asset to any industrial construction project on the Texas Gulf Coast.
Common Types of Industrial Modular Construction for Heavy Projects
There are many forms of modular construction, all of which play different, vital roles in industrial construction projects. RUS Industrial has been mastering all forms of prefabrication since 1994, making our team Texas Gulf Coast experts in all forms of modular construction for heavy industries.
Most modular construction comes in two forms: permanent versus temporary modular components. As a subcontractor, we build permanent structures for longevity as fully complete structures that we transfer to your site. One example of this could be a permanent control building for energy complexes. We use temporary structures for short-term projects, like a temporary workforce housing complex for a large-scale project. Huge factors in this are that they must be easy to move, assemble, and disassemble at the end of their usage.
Custom prefabrication solutions can also be used for more specific heavy industrial projects. This is important for things like process skids with highly specialized equipment ports. We use this for extremely large construction projects that require specialized experience.
The Truth of The Matter: The Future of Heavy Industrial Construction is Modular
In the past, modular construction was seen as a trend, but today it is redefining how we approach heavy industrial projects. It boosts safety, efficiency, and productivity for any project, leading to a healthier, safer, and faster future for the industrial construction industry.
At RUS Industrial, we strive to help our clients solve any construction problems they may face. By using modular construction for your heavy industrial project, you will achieve the safest build and the most efficient process, no matter how big or small your plans are. Embrace modular solutions and prefabrication for your project, and see why it is integral for the Texas Coast’s heavy construction industry.
Contact us today to learn more about heavy industrial projects and how modular construction can optimize your building plans.